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Shenzhen VTA Electronics Equipment CO.,LTD.

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Contact Number：400-0755-098

Process Plan

Fully automatic high-precision high-capacity top-quality perfect patch production line solution

Author： adminPublication Time：2018-12-06Reading volume：1323【SmallMediumLarge】

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1. It is controlled by Sanling FX series microcomputer PLC and works stably and reliably.
2. Using Sanling GOT series touch screen display operation, man-machine dialogue is convenient and easy to operate.
3. Multiple sound and light alarm functions.
4. Standard rack can be used, which is versatile.
5. The rack lifting step can be set according to the PCB thickness.
6. The pusher has a built-in push-plate mechanism, eliminating the need to purchase a pusher separately.
7. With automatic counting function, it is convenient for production statistics.
8. It has a signal communication interface for easy connection with other machines.
9. The tote box uses multi-angle clamping of the cylinder: it is stable and reliable and can correct the deformation of the tote.
10. The turnover box is made of plastic chain and the transmission is stable.

Automatic printing machine

In order to meet the needs of customers, VTA's surface-adhesive process plate printing machine V-3388V is controlled by the world's best printing position compensation gray, the detection capability of Chip0603 and QFP0.3mmPitch, and the servo-controlled board separation speed. Set to maintain the best print quality and solder paste hardening time, V-3388V can be used to produce semiconductor products such as MIRCO BGA wafers and wafer BUMP under perfect technology and strict quality control. Do your best to make your production equipment perfect. The V-3388V will be the most sensible investment in the SMT assembly line.



SMT docking station
Configuration:
1. Taiwan STK speed motor control;
2. The docking station is 1000mm long;
3. Green flat belt transmission;
4. Special aluminum profile rails;
5. Front and rear work benches are protected with special aluminum profiles;
6. Gear and rack widening structure;
7. Double imported photoelectric switch; equipped with signal communication interface (with one station pause check function.)
8. Relay control;
9. Surface treatment: electrostatic spray computer gray;
10.PCB width 50-300mm;
11. Left to right;
12. The front rail is fixed;

High speed placement machine
A high-speed placement mounter for small components. As a single module of the module concept, a flexible production line can be formed according to the production capacity.
13,200CPH: chip (laser recognition / actual production efficiency)
Laser patch head × 1 (4 nozzles)
0603 (Inch 0201) chip ~ 20mm square component, or 26.5 × 11mm
0402 (Inch 01005) chip is a factory option


Medium speed multi-function placement machine
1. High precision and flexibility
2. Intelligent feeder ID system Provides quick setup
3. Suitable for multi-variety small batch production
4. Flight vision alignment system
5. Optional high-precision BGA and QFP IC visual alignment system
6. Built-in precision camera system can automatically learn PCB reference points
7. Can be equipped with glue and tin distribution system
8. Circuit board data transfer
9. Optional 14-disc automatic feeder
10. Chinese Windows Operating Platform
11. BS390 uses a heavy-duty and durable linear ball guide system to provide a rugged and durable mechanism


Medium speed multi-function placement machine
1. High precision and flexibility
2. Intelligent feeder ID system Provides quick setup
3. Suitable for multi-variety small batch production
4. Flight vision alignment system
5. Optional high-precision BGA and QFP IC visual alignment system

6. Built-in precision camera system can automatically learn PCB reference points

7. Can be equipped with glue and tin distribution system
8. Circuit board data transfer
9. Optional 14-disc automatic feeder
10. Chinese Windows Operating Platform
11. BS390 uses a heavy-duty and durable linear ball guide system to provide a rugged and durable mechanism



 

SMT docking station
Configuration:
1. Taiwan STK speed motor control;
2. The docking station is 1000mm long;
3. Green flat belt transmission;
4. Special aluminum profile rails;
5. Front and rear work benches are protected with special aluminum profiles;
6. Gear and rack widening structure;
7. Double imported photoelectric switch; equipped with signal communication interface (with one station pause check function.)
8. Relay control;
9. Surface treatment: electrostatic spray computer gray;
10.PCB width 50-300mm;
11. Left to right;
12. The front rail is fixed;
13. With fluorescent lamps, process instructions.

 

Top-grade large lead-free reflow
Imported heating parts, uniform temperature, high thermal compensation efficiency, suitable for welding CSP and BGA components;
Special wind wheel design, large air exchange and stable wind speed;
Each temperature zone adopts forced independent circulation, independent PID control, and independent heating mode to make the furnace cavity temperature accurate, uniform, and large heat capacity:
Heating up quickly, from room temperature to working temperature ≦ 30 minutes;
The imported high-quality high-temperature high-speed motor has stable wind, low vibration and low noise;
The furnace body adopts double cylinder (electric push rod) jacking device, which is safe and reliable;
Synchronous speed transportation of chain and mesh belt, using frequency conversion precision and high speed;
Special high-quality aluminum alloy rail design, small deformation, automatic chain refueling device;
UPS power-off protection function ensures that the PCB board outputs normally after power-off, and is not damaged;
Powerful software function, monitor and measure the temperature of the PCB board online, and analyze, store and print the data curve at any time;
Industrial control PC and PLC communication adopt MODBUS protocol, work stably, prevent the phenomenon of crash;
Automatic monitoring, showing the working status of the equipment, can be corrected at any time;
Special patented furnace design, good thermal insulation, and the lowest power consumption in the same industry;
The patented guide rail is not deformed at high temperature, and the three-wire rod synchronously widens the structure, effectively ensuring that the guide rails are parallel, preventing the board from falling, the occurrence of the card board, no-cleaning, and easy adjustment. The adjustment operation can be performed both automatically and manually.
Standard chain and net chain synchronous iso-speed parallel transport, can process single-sided, double-sided PCB board, optional double rail transport system.
The automatic width adjustment system adopts closed-loop PID control, which can automatically adjust to the required width according to the parameters input by the computer, and the accuracy can reach 0.2mm.
Due to the modular design of each temperature zone, hot air motor and heating wire are easy to maintain and maintain.
Forced centrifugal blast automatic air cooling system and rosin recycling system.


AOI inspection machine
PHOENIXDIGITALTECH (Samsung Co., Ltd.) produces a series of PDTAOI devices (automatic optical inspection machines) that represent the highest level of PCB inspection equipment. PDTAOI products have always been designated special equipment for Samsung's global factories. By the end of 2005, the VPD-5 series of AOI products has sold more than 450 units worldwide, including Samsung's mobile phone factories in Korea, China, Brazil, India, Samsung's global memory factories, and EEMS. , UKSIEMENS and many other customers around the world.

1. Double rack gear adjustment mechanism ensures that the transport rails are parallel to each other.
2. Double screw nut widening mechanism, the operation is loose and simple.
3. Using Sanling series PLC control, the work is stable and reliable, and it is more convenient for front and rear connection.
4. It adopts professional wear-resistant flat belt and chain for transmission and convenient use.
5. Equipped with standard communication interface for online connection with other devices.



2018-10-24 166Reading volum